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PRODUCTIVE PROCESS
01
FOUNDRYING
DURITCASTproduces castings using both manual molding with chemical sand and automatic molding with green sand. We produce steel and iron castings from small to medium series.
Moulding
• 1 line +GF+ for automatic molding in green sand; boxes 1100x950x250/250; and weights from 20 to 150 kg
• 1 OMEGA chemical sand molding line, boxes up to 3500×3500; and weights from 150 to 6,000 kg
• 1 semi-automatic chemical sand molding line, boxes 1600x1300x400/400, and weights from 5 to 250 kg
• 1 OMEGA chemical sand molding line, boxes up to 3500×3500; and weights from 150 to 6,000 kg
• 1 semi-automatic chemical sand molding line, boxes 1600x1300x400/400, and weights from 5 to 250 kg
Finishing
• 2 shot blasting machines for steel casting
• 1 shot blasting machine for castings
• 1 conventional finishing line for parts up to 150 kg
• 1 conventional finishing line for parts up to 6,000 kg
• 1 conventional parts finishing line
• 1 BARINDER automatic deburring machine
• 1 shot blasting machine for castings
• 1 conventional finishing line for parts up to 150 kg
• 1 conventional finishing line for parts up to 6,000 kg
• 1 conventional parts finishing line
• 1 BARINDER automatic deburring machine
Melting
• 2 ABB furnaces with a capacity of 4 tons each
• 1 INSERTEC furnace with a capacity of 2 tons
• 1 INSERTEC furnace with 1 ton capacity
• Production capacity of 11,000 tons per year
• 1 INSERTEC furnace with a capacity of 2 tons
• 1 INSERTEC furnace with 1 ton capacity
• Production capacity of 11,000 tons per year
Machining
•1 ARABAMENDI machine with a capacity of 25 liters
• 1 BICOR machine with three stations and a capacity of 22 liters
• 1 ROPER machine with a capacity of 6.5 liters
• 1 BICOR machine with three stations and a capacity of 22 liters
• 1 ROPER machine with a capacity of 6.5 liters
Heat treatment
• 2 electric ovens
• Normalization
• Stress relieving
• Annealing
• Normalization
• Stress relieving
• Annealing
Welding
MIG/MAG | TIG | SER
Painting
Spray and immersion
02
SURFACE TREATMENT
Through DURITCOATINGS, DURITCAST offers its customers high-tech coatings for industrial applications.
DURITCOATINGS is a dynamic company with a strong commitment to R&D, which also adds an after-sales service to its offer.
It offers solutions such as high-speed thermal projection (Plasma, HVOF, EAWS) and physical vapor coatings (PVD, PA-CVD).
03
MACHINERY
– 1 Barinder grinding machine
– 1 Milling machine
– 3 Lathes
Extensive network of partners nationwide with capacity for single-piece, small and medium series machining.
04
QUALITY CONTROL
DURITCAST is equipped with means of control for both the process and the product. The technicians are constantly certified and trained to be able to analyze all types of parts
Process Control
a) Metal control; 1 spectrometer, thermal analysis, LECO (C.S), LECO (O.N), optical microscope with image analysis, pyrometers
b) Sand control; conventional sand control equipment (permeability, humidity, strength, compatibility, active clay...)
b) Sand control; conventional sand control equipment (permeability, humidity, strength, compatibility, active clay...)
Product control
a) Non-destructive: dimensional control (FARO arm); 3D control; ultrasound; magnetoscopy, penetrating liquids, hardness
b) Destructive: mechanical tests; metallographic tests
b) Destructive: mechanical tests; metallographic tests
